YDL-10 阀板铸造工艺设计
摘要：本文主要介绍了压铸铸造工艺，制造业中常用的一种特殊铸造工艺。YDL-10 阀板是油泵盖上的一个重要零件。
根据零件的性能不同，选择合适的铝合金。其中对铝合金的压力铸造过程进行较为详尽的描述。铸造工艺设计的过
程是研究图纸，分析结构工艺性，选择工艺方法，画出铸件图、工艺图、最终装配图，填工艺卡等。在压力下成形
凝固，实现了最终的铸造。详细介绍了铝合金印刷工艺介绍了铝合金的缺陷、缺陷形式及解决方法。实际生产过程
中要确保环节建立，积累生产经验，舒适的产品顺利生产。本文结合深入工厂、结合实际，研究生产中实际出现的
问题，并且在研究问题解决问题的过程中，大量运用了所学知识解决问题。
关键词：铝合金；压铸；工艺设计
Casting Process Design of YDL-10 Valve Plate
Abstract:This paper mainly introduces the die casting process, a special casting process commonly used in manufacturing
industry. YDL-10 valve plate is an important part of the oil pump cover. According to the performance of different parts, select the appropriate aluminum alloy. The die casting process of aluminum alloy is described in detail. The process of casting process design is to study the drawing, analyze the structure of the craft, select the craft method, draw the casting
drawing, craft drawing, final assembly drawing, fill the craft card and so on. The final casting is achieved by forming and
solidifying under pressure. This paper introduces the Aluminum Alloy printing process in detail, and introduces the defects of
Aluminum Alloy, the forms of the defects and the solutions. In the actual production process must ensure the link
establishment, accumulates the production experience, the comfortable product smooth production. In this paper, the
combination of deep-going factories, combined with the actual production of the actual problems, and in the process of
problem-solving research, a lot of use of knowledge to solve the problem. Key words: Aluminum Alloy; Die Casting; Process design
目录
绪论.............................................................................................................................................1
1.YDL-10 阀板零件分析............................................................................................................2
1.1YDL-10 阀板的结构分析...............................................................................................2
1.2YDL-10 阀板的性能分析...............................................................................................2
2.YDL-10 阀板压铸模设计........................................................................................................3
2.1 压铸模的基本结构.......................................................................................................3
2.2.3 模架图...............................................................................................................4
2.3 压铸机的选择..............................................................................................................6
3.YDL-10 阀板的压铸工艺设计................................................................................................7
3.1 压力...............................................................................................................................7
3.2 速度...............................................................................................................................7
3.3 温度...............................................................................................................................7
3.4 时间...............................................................................................................................8
3.5 压铸用涂料...................................................................................................................9
3.6 压铸件的后处理.........................................................................................................10
3.6.1 压铸件的清理..................................................................................................10
3.6.2 压铸件的浸渗、整形和修补..........................................................................11
3.6.3 压铸件的热处理..............................................................................................11
4.YDL-10 阀板的压铸浇注系统及排溢系统设计..................................................................12
4.1 浇注系统基本结构、分类........................................................................................12
4.2 内浇口设计.................................................................................................................12
5.铸件缺陷产生的原因及预防措施.......................................................................................14
6.结论.......................................................................................................................................17
致谢...........................................................................................................................................18
参考文献...................................................................................................................................19
参考文献
[1]齐卫东.压铸工艺与模具设计[M].北京：北京理工大学出版社.2007.
[2]姜银方.压铸工艺及模具设计[M].北京：化学工业出版社.2006.
[3]黄尧，黄勇.压铸模具设计实用教程[M].北京：化学工业出版社.2019.
[4]林钢，林慧国，赵玉涛.铝合金应用手册[M].北京：机械工业出版社.2006.
